赵航,任亚恒,程煜,安旸.药用玻璃包装自动装盒系统设计与实现[J].包装工程,2023,44(17):181-188.
ZHAO Hang,REN Ya-heng,CHENG Yu,AN Yang.Design and Implementation of Automatic Packing System for Pharmaceutical Glass Packaging[J].Packaging Engineering,2023,44(17):181-188. |
| 药用玻璃包装自动装盒系统设计与实现 |
| Design and Implementation of Automatic Packing System for Pharmaceutical Glass Packaging |
| 投稿时间：2023-02-03 |
| DOI：10.19554/j.cnki.1001-3563.2023.17.022 |
| 中文关键词: 药用玻璃包装 自动装盒 机械设计 智能控制 产业升级 |
| 英文关键词: pharmaceutical glass packaging automatic packing mechanical design intelligent control industrial upgrading |
| 基金项目:中央引导地方科技发展资金项目(自由探索类基础研究)(236Z1604G) |
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| 中文摘要: |
| 目的 针对现阶段药用玻璃包装产业升级对数字化、自动化、智能化的设备的迫切需求，提出一种药用玻璃瓶(西林瓶、安瓿瓶、口服液制剂瓶等)自动装盒方法，以降低劳动强度，提高产品质量。方法 以安瓿瓶为例，在充分分析具体需求的基础上，借助计算机辅助设计技术和仿真技术，采用“自顶向下”的设计方法，完成系统三维模型机械设计和运动仿真。利用PLC工业控制技术，建立能够兼容不同规格产品的生产线的控制模型，实现系统智能控制，并完成样机的试制。结果 在国内几家大型药用玻璃包装生产企业成功应用后，所研制的药用玻璃瓶自动装盒系统能够有效减少因传统装盒方法对瓶身造成的划伤和污染，包装人员成本减少了40%，产品合格率提高了5%。结论 所研制的药用玻璃瓶自动装盒系统可显著提高产品的质量、降低劳动成本，加快了行业自动化、智能化进程。 |
| 英文摘要: |
| In view of the urgent demand for digital, automatic and intelligent equipment in the upgrading of pharmaceutical glass packaging industry at present, the work aims to propose an automatic packing method for pharmaceutical glass bottles (penicillin bottles, ampoule bottles, oral liquid bottles, etc.) to reduce labor intensity and improve product quality. With ampoule bottle as an example, on the basis of full analysis of the specific requirements, the computer aided design technology and simulation technology were combined with the method of "top-down" design to complete the mechanical design and motion simulation on the 3D model of the system. PLC industrial control technology was employed to establish the control model compatible with production lines for different specifications of products, so as to realize the intelligent control of the system, and complete the trial production of the prototype. After successful application in several large pharmaceutical glass packaging enterprises in China, the automatic packing system for pharmaceutical glass bottles developed could effectively reduce the scratches and pollution caused by traditional packing method, reduce the cost of packaging personnel by 40% and improve the qualified rate of products by 5%. The automatic packing system for pharmaceutical glass bottles can significantly improve the quality of products, reduce labor costs, and accelerate the process of automation and intelligence in the industry. |
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