王吉岱,王明鹏.基于视觉引导的自动码放生产线设计[J].包装工程,2017,38(11):148-152.
WANG Ji-dai,WANG Ming-peng.Design of Automatic Stacking of Production Line Based on Visual Guidance[J].Packaging Engineering,2017,38(11):148-152. |
| 基于视觉引导的自动码放生产线设计 |
| Design of Automatic Stacking of Production Line Based on Visual Guidance |
| 投稿时间：2016-11-04 修订日期：2017-06-10 |
| DOI： |
| 中文关键词: 图像处理 工业机器人 PLC 人机界面 |
| 英文关键词: image processing industrial robot PLC HMI |
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| 中文摘要: |
| 目的 针对现代包装加工企业产品多样化发展趋势，实现包装码垛自动生产线上不同型号产品的分类码放，有效提高生产效率、降低生产成本、改善工作环境。方法 对PE粒子、PVC、粮食等颗粒状物料的包装码放要求进行系统分析，采用视觉引导方法对自动分类码垛系统进行研究。结果 根据不同生产线的实际状况对码放流程进行优化设计，提出了以PLC为主控制器控制工作流程、机器人控制搬运轨迹的组合码放方式，并完成了相应的硬件及软件系统设计；经检测，生产线的平均无故障运行时间为960 h，满足实际生产需求。结论 生产实践表明，该系统结构严谨、运行稳定、生产效率高，能很好满足企业生产要求。 |
| 英文摘要: |
| The work aims to achieve the stacking of products of different models on the automatic production line for package stacking by classification, so as to effectively improve the production efficiency, reduce production costs and improve the working environment, in view of the development tendency of modern package processing enterprises’ product diversification. Through the systematic analysis on the package stacking requirements of PE particles, PVC, rice and other granular materials, the automatic classification-based stacking system was studied in the method of visual guidance. According to the actual situation of different production lines, the design of stacking process was optimized, and a combination stacking method with PLC as main controller to control working process and the robot controlling the handling trajectory was put forward; and the design of corresponding hardware and software systems was completed. After testing, the mean time between failures of the production line was 960 h, which met the actual production needs. Production practice shows that the system, featured by a rigorous structure, stable running and high production efficiency, can properly meet the production requirements of enterprises. |
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