蔡培良,何邦贵,杨剑锋,李明,易凡竣,朱开林.GDX1小盒软包透明纸热封缺陷的视觉检测系统[J].包装工程,2017,38(5):92-95.
CAI Pei-liang,HE Bang-gui,YANG Jian-feng,LI Ming,YI Fan-jun,ZHU Kai-lin.Visual Inspection System of GDX1 Box Soft Transparent Paper Heat-sealing Defects[J].Packaging Engineering,2017,38(5):92-95. |
| GDX1小盒软包透明纸热封缺陷的视觉检测系统 |
| Visual Inspection System of GDX1 Box Soft Transparent Paper Heat-sealing Defects |
| 投稿时间：2016-08-24 修订日期：2017-03-10 |
| DOI： |
| 中文关键词: 热封缺陷 视觉检测 卷烟包装机 |
| 英文关键词: heat-sealing defects visual inspection cigarette packaging machine |
| 基金项目:2017年云南中烟工业有限责任公司科技项目（2017GY06） |
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| 中文摘要: |
| 目的 解决在GDX1包装机生产过程中，小盒透明纸热封粘贴不牢、不平整、泡皱、反包等缺陷不能被有效检测及剔除的问题。方法 设计一种新型GDX1小盒软包透明纸热封缺陷视觉检测系统，通过对其关键技术的研究，进行动态图像采集、MICRO II控制程序设计、安装支架设计、输出控制参数调整等，实现对有缺陷的小盒侧面透明纸热封烟包的高效检测及准确剔除。结果 该视觉检测系统实施后，有缺陷烟包的剔除率≥99.9%，误剔率≤0.03%。结论 该视觉检测系统能提高产品质量，降低物耗，为精益生产、精益加工起到了一定的保障作用，该系统和技术可推广应用于行业内所有GDX1/2包装设备上。 |
| 英文摘要: |
| The work aims to solve the problem that the infirm, unsmooth paste after heat sealing, wrinkled bubble, encapsulation and other defects of box transparent paper cannot be effectively detected and eliminated in the process of producing GDX1 packaging machine. A new visual detection system for heat-sealing defects of GDX1 box transparent flexible package paper was designed. Through the research on key technology, such as acquisition of dynamic image, design of MICRO II control program and mounting bracket, and adjustment of output control parameters, the defective heat-sealed cigarette packages of side transparent paper of the box could be efficiently detected and accurately eliminated. The result showed that, after implementing the system, the rejection rate of defective cigarette package was≥99.9%, and the wrong rejection rate was≤0.03%. The visual detection system can improve product quality, reduce material consumption, and provide guarantee for lean production and lean processing to some extent. The system and technology can be applied to all GDX1/2 packaging equipment in this industry. |
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